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Case StudiesDetailing of our products
FEA Analysis to Enhancing Stiffness and Fatigue Life of Rubber-to-Metal Bonded Parts
Bony Polymers, a trusted manufacturer of precision rubber-to-metal bonded parts in India, approached us to improve the performance of a critical side bumper assembly. The goal was to increase the component’s static stiffness to 0.7 kN/mm for a displacement range of 5–10 mm, while also ensuring that the part could reliably withstand at least 600,000 load cycles.
CFD Analysis and Airflow Optimization for Industrial Dehydrator System
Commercial Dehydrators America approached us to investigate a critical airflow issue within their industrial dehydrator system. The dehydrator, consisting of 50 stacked drying trays, was experiencing non-uniform airflow at a design speed of 1 meter per second. Despite a seemingly adequate system layout, the airflow was disturbed, non-laminar, and inconsistent
Design Optimizing and CFD Analysis for Radial Vortex Flow Controls Device (VFC)
SuDS Enviro Ltd engaged us to design and simulate a set of Radial Vortex Flow Control (VFC) devices that control stormwater flows using a purely hydraulic mechanism—without moving parts, power, or complex control systems. These devices needed to manage both low and high flow conditions, enabling unrestricted flow at low volumes and inducing vortex-driven throttling during peak flows.
CFD Design optimization to achieve self-sustaining combustion in a micro gas turbine
This project focused on a micro gas turbine engine designed to generate 50 kg of thrust. While the hardware was successfully assembled and could be spun up to 13,500 RPM using an external starter motor, the engine consistently failed to sustain combustion once the starter was disengaged. The RPM would quickly fall to 6,500 and then the engine would shut down entirely, clearly indicating a failure in transitioning to self-sustained combustion.
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